Project Analysis

Background and Significance of Egg Tray Making Machine
In today’s electronic age, people are starting to consider going paperless. But there’s still a long way to go before we lose our dependence on this very important human product. From our newspapers to our paper wrappings, paper is still everywhere and most of them are ending up in our landfills creating a staggering amount of paper waste. There was a time when paper was a rare and precious commodity. Now it fills our planet.
paper recyclingEnvironmental Effects of Paper Waste
1. Deforestation is the primary effect of our mindless use of paper. Conservation groups have made an admirable headway in protecting ecologically rich forests and limiting commercial access. This is great progress for mankind! Just imagine how long a tree will grow to its full size…. We are only just realizing the wasted use of our trees – trees that give off oxygen and protect the planet from further Global Warming.
Paper pollution is another effect of paper waste and it’s a serious problem. 2. It is estimated that by 2020, paper mills will be producing 500,000,000 tons of paper and paperboard each year! We obviously need this product and a reduction of use is not in the horizon. Pulp and paper is the 3rd largest industrial polluter of air, water and soil. Chlorine-based bleaches are used during production which results in toxic materials being released into our water, air and soil. When paper rots, it emits methane gas which is 25 times more toxic than CO2.

waste paper
The Way to Cope with the Waste Paper
How to deal with the waste paper has caught people’s eyes. Recycle all your paper waste is a good way to cope with this problem. Energy consumption is reduced by recycling, although there is debate concerning the actual energy savings realized. The Energy Information Administration claims a 40% reduction in energy when paper is recycled versus paper made with unrecycled pulp, while the Bureau of International Recycling (BIR) claims a 64% reduction. Some calculations show that recycling one ton of newspaper saves about 4,000 kWh (14 GJ) of electricity, although this may be too high (see comments below on unrecycled pulp). This is enough electricity to power a 3-bedroom European house for an entire year, or enough energy to heat and air-condition the average North American home for almost six months.
apple fruit tray making machine
Hot paper egg tray/carton making machine we provide:

Paper Egg Tray Making Machine
1000-1100pcs/h Paper Egg Tray Making Machine

Model: GLF-1-3
Output per hour(pieces): 1000-1100
Mould quantity: 3 chunks
Total power(kw): 33
Paper consumed per hour(kg): 60
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
1500pcs/h Paper Egg Tray Making Machine

Model: GLF-1-4
Output per hour(pieces): 1500
Mould quantity:4chunks
Total power(kw):50
Paper consumed per hour(kg): 87
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
2000pcs/h Paper Egg Tray Making Machine

Model: GLF-3-4
Output per hour(pieces):2000
Mould quantity: 12units
Total power(kw): 37
Paper consumed per hour(kg):120
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
2200-2500pcs/h Paper Egg Tray Making Machine

Model: GLF-4-4
Output per hour(pieces): 2200-2500
Mould quantity: 16units
Total power(kw): 33
Paper consumed per hour(kg): 110-175
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
3000-5000pcs/h Paper Egg Tray Making Machine

Model: GLF-4-8
Output per hour(pieces): 3000-5000
Mould quantity: 32 chunks
Total power(kw): 120
Paper consumed per hour(kg): 260-400
Pulper power(kw): 22
Drying system power(kw): 19
get free quotation

Paper Egg Tray Making Machine
5000-7000pcs/h Paper Egg Tray Making Machine

Model: GLF-5-8
Output per hour(pieces): 5000-7000
Mould quantity: 40 chunks
Total power(kw): 140
Paper consumed per hour(kg): 270-450
Pulper power(kw): 22
Drying system power(kw): 21
get free quotation

Paper Egg Tray Making Machine
5500-7500pcs/h Paper Egg Tray Making Machine

Model: GLF-4-12
Output per hour(pieces): 5500-7500
Mould quantity: 48 chunks
Total power(kw): 160
Paper consumed per hour(kg): 300-600
Pulper power(kw): 22
Drying system power(kw): 26
get free quotation

Customer of Algeria Visit US
Customer of Algeria Visit US
Customer of Saudi Arabia Visit Us
Customer of Saudi Arabia Visit Us

A simplest method to recycle the waste paper is using the paper tray egg machine to make the waste paper become the tray products. Our egg tray machine is designed by computer-assistant engineering and high technology. The egg tray machine has proven high efficiency, low maintenance and energy-saving during years of practice. The egg tray machine system can use all kinds of waste paper to produce high quality molded fibre tray products. Such as, egg trays, egg boxes, apple trays, meat portion trays, vegetable portion trays, fruit portion trays, can trays, seed pots, seed cubes, etc. it is a satisfyingly high return investment for the entrepreneurs or investors who wants a stable and consistent business return from egg tray. Our equipments have already been exported to more than 20 countries, such as Algeria, Egypt, Russia, Ukraine, Australia, Argentina, Brazil, Saudi Arabia, Libya, Syria etc.
We cooperate with other companies and individual, and achieved good social benefits and economic benifits. With the professional and technical advantage and scientific research achievements, we become a memeber of China Association of Environmental Protection Industry and China association of paper pulp molding products.We are the best choice for small and medium-sized enterprises and individuals investing.

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Technological Process
A complete egg tray machine line consists of Stock Preparation System Section, Egg Tray Molding Machine Section, Continuous Egg Tray Drying Oven and Egg Tray Conveyor System, Egg Tray Process Instrumentation, Instrument and Control Panels, Jobsite Installation Materials, Egg Tray Machine Auxiliary Equipment, etc. The egg tray production line includes three working systems: pulping system, forming system and drying system.
flow chart
1.Egg Tray Pulping System

Equipments list

Hydraulic pulpier

Vibration screen

Pulp pump

Water pump

Pulp milling machine

Pulp pool impeller

Pulp controller

Paper scale

Paper feeder

In the normal egg tray pulp molding process, the stock preparation system is very similar to a small paper mill. There is a hydraulic pulper that beats the waste paper to a uniform consistency with water to yield a 4% (solids) consistency pulp stock. To this mixture is added rosin sizing that usually forms about 1% of the solids content of the final pulp stock. This pulp is pumped into a storage chest. It is then pumped through a vibration screen, and a refiner to eliminate fibre bundles or lumps of unpulped paper and then it is dumped into a refined stock chest. The pulp slurry is pumped to the machine on demand from the machine control panel. White water is also added to the stock and is automatically metered with a concentration adjustment system.
2. Egg Tray Molding System

Equipments list

3 position shaping machine

Shaping mould

Mould washer

Vacuum tank

Vacuum pump

Air compressor

Air storage tank

controller

The Egg Tray Molding System consists of various equipments and dies.
The wet forming section consists of a series of wire screen covered wet forming dies mounted on a molding drum, and a matching set of transfer dies mounted on a transfer mechanism.
The egg tray forming die is made up of rigid corrosive resistant metal or ABS engineering plastic and consists of many component parts that are drilled with small drainage holes and covered by pre-formed stainless steel screens.
The forming die, mounted on the molding drum is rotated at a uniform speed, immersing it in a taper flow vat containing the pulp slurry of about 1% consistency of fibres in recycled water. A vacuum system attracts the fibres to deposit on the forming die screens as the suspending recycle water is drawn through the screen and drainage holes.
3.Egg Tray Drying & Conveying System

Equipments

Main structure frame

Bellows

Heat exchanger

Moisture exhaust pipe

Moisture exhaust chimney

Air flux regulator

Steel wire net

Controller

Packaging machine

The egg tray conveyor carries those wet products through a drying oven where most of the balance of water content of the products is evaporated off by means of re-circulating hot air until the products have only 8% moisture left.
The egg tray drying section consists of a direct-fired natural gas (or oil) re-circulating air dryer with a pass conveyor carrying the wet products through the heated dryer tunnel. An endless chain conveyor system conveys them through in the dryer tunnel while re-circulated hot air is blown from the top through the layers. The dried egg tray are then discharged to an unloading conveyor where they are automatically stacked, counted.
The Function and Popularity of the End Products
The main functionality of the molded pulp products is protection of packaging products, convenient and practical. Molded pulp products should be able to reliably accommodate packing provisions of the packaged product, the packaging products are not damaged in the process of transport,handling, use, and itself to meet the requirements of strength, stiffness and stability.The raw material is safe, they do not interact.
tray products
Egg Tray is becoming an eminent item these days for housing eggs in a safer packing schedule manner and their demand is increasing day by day. Among all the food products egg is a very common and important item which used in almost every meal and in every refreshment.  It is neither considered fully vegetarian, no vegetarian, and hence both the classes of the people consume it largely. The market scenario of egg trays is suggestive of their good prospects. The consumption and demand of eggs is increasing day by day and the exact data of consumption can not be given. But it can be said by studying the present market trend that the supply of eggs is less than the demand and there is a wide gap in between the two which is not possible to fill in near future. Egg Tray is designed in such a shape so as to accommodate the shape of eggs. The shape of the egg is ellipsoidal and cannot remain straight when kept in a plain tray or box and there  are chances  of cracking or breaking which spoils the egg. For this special type of trays are developed named egg trays which are used in storing the eggs in lesser space.  These  trays  are generally made of  paper  pulp and contain  conical  cavities according to the size of the egg to be racked.  These trays also protect the eggs from damage and by storage absorb compact shocks during transportation. Egg trays can be made from pulp as well as plastic, though the former is more in demand. Sometimes these egg trays are also made of plastic but due to their lesser flexibility they are not so much popular. Moreover plastic trays are costlier. Development in poultry farming accounts for a bright future of egg tray industry. Poultry farming is now recognized as one of the most suitable agro industries for villagers and for those who want to resort to diversification of farming activities. The poultry industry has many desirable features. It is widely dispersed and could be made more so as to create a people-oriented, employment. It can be carried out in clean and open rural surroundings and  adds to the traditional farming activities by providing valuable manure. It is also an industry with lot of potential for intercropping from tress to other animal husbandry activities. The term poultry, though now exclusively used with reference to chicken breeding, is really a word that encompasses a wide range of thrive species such as duck, turkey,  geese and guinea-fowl domesticated for economic purposes. Overall, the scope of the Egg tray industry is very good.
Feasibility analysis (Fluctuated according to currency and local price)

General information:
1. One working day produces 90000 pcs egg trays. Working hours per day is 22.5 hours.
2. Average weight of each egg tray is 60 grams. Total 5400kg waste paper will be needed in one working day.
3. Total 11000kg water will be evaporated per working day.
4. Total 3200-3700KWH electric power will be consumed per working day.
5. Total 4 workers will be needed for one working shifts: one for pulp making, two for finished egg tray collect and package, one for molding machine. Total 12 workers is needed for 3 work shifts.
6. Workshop requirement: length 50meters, width 24meters, height 5-6meters.
7. Drying time: 12 minutes from egg tray feeding side to egg tray receiveing end.
8. Standard egg tray size: 310mm x 310mm
Raw material cost( just for reference based on Chinese price)
(Total consumption for production 47520 egg tray per working day)
1. 5400kg wasted paper: usd100/ton. Total wasted paper cost: usd540
2. 9600kg water: usd0.6/ton. Total water cost:usd5.8
Production line consumption
1. 3000 cubic meter natural gas will be consumed: usd0.2/m3. total natural gas cost: usd600.
2. 3200KWH power will be consumed: usd0.05/kwh. Total power cost: usd160
3. Labour cost: usd20 x 12=240
Total raw material and production cost per working day is usd1485
90000 egg tray will be produced in one working day
Average cost for one egg tray is usd1485/90000=usd0.0165/pc
Profit analysis
Marketing wholesale price: usd0.033/pc
Profit: usd0.0165/pc
Output: 90000 egg tray per day
Total Profit per day=usd0.0165/pc x 90000=usd1485
Month profit: usd1485 x23=usd34155
Year profit: usd34155x 12=usd409860

Advantage Of Paper Egg Tray Making Machine
1.It has a low cost and high reliability.
2. It has high efficiency and long service life.
3. It realizes the recycling and reusing of the wast paper and is an
environment- friendly machine.
4. It has low energy consumption

Paper Egg Tray Making Machine
1000-1100pcs/h Paper Egg Tray Making Machine

Model: GLF-1-3
Output per hour(pieces): 1000-1100
Mould quantity: 3 chunks
Total power(kw): 33
Paper consumed per hour(kg): 60
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
1500pcs/h Paper Egg Tray Making Machine

Model: GLF-1-4
Output per hour(pieces): 1500
Mould quantity:4chunks
Total power(kw):50
Paper consumed per hour(kg): 87
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
2000pcs/h Paper Egg Tray Making Machine

Model: GLF-3-4
Output per hour(pieces):2000
Mould quantity: 12units
Total power(kw): 37
Paper consumed per hour(kg):120
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
2200-2500pcs/h Paper Egg Tray Making Machine

Model: GLF-4-4
Output per hour(pieces): 2200-2500
Mould quantity: 16units
Total power(kw): 33
Paper consumed per hour(kg): 110-175
Pulper power(kw): 7.5
get free quotation

Paper Egg Tray Making Machine
3000-5000pcs/h Paper Egg Tray Making Machine

Model: GLF-4-8
Output per hour(pieces): 3000-5000
Mould quantity: 32 chunks
Total power(kw): 120
Paper consumed per hour(kg): 260-400
Pulper power(kw): 22
Drying system power(kw): 19
get free quotation

Paper Egg Tray Making Machine
5000-7000pcs/h Paper Egg Tray Making Machine

Model: GLF-5-8
Output per hour(pieces): 5000-7000
Mould quantity: 40 chunks
Total power(kw): 140
Paper consumed per hour(kg): 270-450
Pulper power(kw): 22
Drying system power(kw): 21
get free quotation

Paper Egg Tray Making Machine
5500-7500pcs/h Paper Egg Tray Making Machine

Model: GLF-4-12
Output per hour(pieces): 5500-7500
Mould quantity: 48 chunks
Total power(kw): 160
Paper consumed per hour(kg): 300-600
Pulper power(kw): 22
Drying system power(kw): 26
get free quotation

Engineer Installing in South Africa

Customer-of-Algeria-Visit-Our-Factory

Conclusion:
The above analysis shows that it shall be beneficial both to the country and civilians to produce paper egg trays. It is feasible in terms of technique, with advantages of small investment, much raw material, rapid recovery and favorable prospect; therefore, it is an optimal choice to invest.

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